Hornbeam

Sawn Hornbeam Veneer: A Quality Material for Modern Manufacturing

WoodWay Expert is a trusted lumber supplier with over 30 years of experience in the European and American markets. We help manufacturers of furniture, flooring, doors, and stairs, as well as interior designers and artisan workshops, achieve consistently high product quality. We are pleased to present sawn hornbeam veneer—a versatile and durable material that is an essential component for creating exclusive and reliable products.

What is Sawn Hornbeam Veneer?

Sawn veneer, or lamella, is a premium surfacing lumber product. It is manufactured by sawing dried boards into thin sheets. Unlike other types of veneer, sawn lamella is significantly thicker, typically ranging from 2 to 10 mm (0.078–0.39″).

Primary Veneer Types: Technological Differences

• Rotary Cut Veneer. The rotary cutting process involves peeling wood in a spiral from a rotating log. This produces a thin, continuous sheet, which is then dried and cut to specific sizes. This technology is very economical, but the grain pattern differs from that of solid wood.
• Sliced Veneer. This is produced from pre-steamed wood blocks. Thin sheets of wood are sliced from prepared logs. Depending on the position of the knife relative to the annual rings, different textures are obtained: plain-sawn (tangential), quarter-sawn (radial), or rift-sawn (semi-radial). However, the heat treatment alters the natural color of the wood.
• Sawn Veneer. Sawn lamella is produced by sawing boards that have not been steamed. While this is a more costly technology, it yields a material that most accurately preserves the texture of solid wood.

Key Advantages of Sawn Hornbeam Veneer

Sawn hornbeam lamella is used in both mass production and artisan applications, as well as for interior finishing. Manufacturers choose this material for its combination of the following characteristics:

1. Stability. Thanks to its significant thickness and preserved fiber structure, sawn hornbeam veneer is resistant to warping, chipping, and indoor temperature/humidity changes. This product is suitable for surfaces exposed to heavy use, such as countertops, floors, and stairs.
2. Resemblance to Solid Wood. Products surfaced with hornbeam veneer are visually and texturally indistinguishable from solid wood furniture. At the same time, the cost and processing complexity are significantly lower.
3. Finishing. The surface of sawn veneer can be repeatedly sanded, stained, lacquered, or oiled. This allows for the execution of various complex design concepts.
4. Manufacturing Efficiency. Lamella is easy to process using standard woodworking tools. The material can be seamlessly integrated into any production cycle.
5. Eco-Friendliness. The sawing technology allows for several sheets of veneer to be obtained from a single board, promoting the rational use of natural resources.

The Manufacturing Process for Sawn Hornbeam Veneer

Creating high-quality sawn veneer is a multi-stage process that requires precision equipment and strict adherence to standards. The production technology consists of the following steps:

1. Board Selection. Boards without critical defects are used. The grade of the boards affects the quality of the surfacing lumber.
2. Kiln Drying. The selected solid wood is dried in special kilns to an optimal moisture level of 8–10%. Kiln drying ensures the stability of the final product.
3. Calibrating Blanks. Each board is jointed and calibrated to fit the dimensions of the saw cassette.
4. Sawing. A Wintersteiger frame saw is used to cut the boards. The blanks are loaded into the machine, sawing parameters are set, and the board is cut into lamellas. Modern equipment ensures a uniform thickness for each sheet.
5. Sorting. The finished lamella is sorted by grade, after which it is stacked into bundles. The bundles are then assembled into pallets.

Sawn Hornbeam Veneer Assortment: In-Stock and Custom Orders

We offer high-quality surfacing material for projects of all sizes. We operate a stock program, meaning you can order sawn veneer directly from our inventory. For non-standard projects, we manufacture lamella in custom sizes. We are open to collaboration and quickly adapt to client requests.

In-Stock Sawn Hornbeam Veneer

To ensure prompt shipments, we maintain a constant inventory of hornbeam lamella in standard sizes:

• Thickness: 2.5 mm (0.098″) and 4.5 mm (0.18″)
• Width: from 10 to 21 cm (3.94″ – 8.27″)
• Length: from 0.5 to 3.5 m (19.69″ – 137.8″)

Please note: bundle sizes may vary depending on the batch. For the most up-to-date information on availability and material dimensions, please contact a manager.

Custom Hornbeam Lamella Production

We offer the production of sawn veneer in non-standard sizes:

• Thickness: from 2 to 10 mm (0.078″ – 0.39″)
• Width: from 10 to 21 cm (3.94″ – 8.27″)
• Length: from 0.3 to 3.5 m (11.81″ – 137.8″)

The minimum order quantity is one pallet of a single grade.

Grades of Sawn Hornbeam Veneer

Understanding lamella grades is essential for selecting a material that meets the aesthetic, technical, and financial requirements of a specific project.

Choosing the right grade of sawn veneer is a strategic decision that considers three key aspects of your project: design and aesthetics, operating conditions, and budget. Grade A is suitable for projects requiring flawless quality and a premium appearance. Grade B is a compromise that optimally balances price and quality for most standard solutions. Rustic grade is the ideal choice when you need to emphasize the unique texture of the wood.

Hornbeam Wood: Key Characteristics

Hornbeam (Carpinus) is a hardwood species chosen by artisans for its exceptional density, hardness, and strength. Its light-colored solid wood with a uniform structure is suitable for producing items that must withstand significant operational loads.

Technical Specifications

• The density of dry solid wood is approximately 750 kg/m³.
• The hardness ratings are as follows: Janka scale – 1,630 lbf, and Brinell classification – 3.7.
• Due to its dense structure, hornbeam demonstrates high bending and compressive strength.

Color and Texture

• The sapwood and heartwood are nearly indistinguishable in color. The palette consists of white and light gray shades.
• The texture is fine-grained and uniform. The absence of prominent annual rings gives the surface a smooth appearance.

Workability

• Hornbeam can be cut, glued, routed, polished, and sanded.
• The dense wood accepts stains, lacquers, and oils well, making it easy to adapt the product to specific design requirements.

Applications of Sawn Hornbeam Veneer

Sawn hornbeam veneer (lamella) is more than just a surfacing material; it is a combination of the natural beauty of solid wood and exceptional strength. Experienced craftsmen consider this lumber an optimal choice for creating unique and durable products.

Let’s explore the common applications for sawn hornbeam veneer.

• Flooring. The product is used for the top layer of engineered flooring to give the floor a natural look and ensure many years of service.
• Countertops. Light-colored hornbeam lamella is a popular material for surfacing the countertops of dining tables, desks, bar counters, and kitchen islands. It is a solution that combines minimalist aesthetics with resistance to daily wear and tear.
• Furniture Fronts. Surfacing the fronts of cabinets, display cases, or dressers gives furniture a refined look. The material is easily stained and painted, allowing any design idea to be brought to life.
• Stairs. The hard and wear-resistant wood is suitable for surfacing the treads of interior stairs. A lacquer finish further enhances the durability of the steps.
• Partitions and Doors. Lamella is used in the manufacturing of interior doors as well as non-load-bearing structures for zoning spaces. Partitions, dividers, and screens finished with light-colored solid wood are a simple way to delineate functional areas in studio apartments, offices, or exhibition halls.
• Wall Panels. Unique interiors are created using wall panels veneered with hornbeam. The light, uniform surface, which can be easily stained, fits organically into both classic and modern styles.
• Decor and Artisan Products. Artisans create a variety of items from veneer sheets: from organizers and photo frames to key holders and candle holders.

Sawn hornbeam veneer is a popular choice for both mass production and individual craft projects. It is a material that opens up countless possibilities for creativity.

Buy Sawn Hornbeam Veneer from WoodWay Expert: 5 Advantages

Choosing the right supply partner is critical for the smooth operation and competitiveness of your business. Collaborating with WoodWay Expert means:

1. Flexible Terms. We offer individual commercial proposals that take into account order volumes and long-term cooperation.
2. Reliable Supply. Wholesale purchases by the pallet and container offer economic benefits and the ability to build a sufficient stock of lumber to avoid production downtime.
3. High Quality. Every batch undergoes strict quality control at all stages of production, ensuring that the lumber meets its stated characteristics.
4. Efficient Logistics. Large shipments reduce transportation costs and simplify warehouse operations.
5. Expert Support. Our experienced specialists provide professional consultations and help select the right material for projects of various scales.

WoodWay Expert is more than just a supplier. We are a strategic partner who can help you optimize your production processes and create competitive products. Contact us today to receive a personalized quote!